How IO-Link Devices Power AMRs

Ofer Blonskey

Ofer Blonskey, CTO&VP Services

| 13 October, 2024
How IO-Link Devices Power AMRs
Ofer Blonskey
The future of IO-Link technology holds exciting possibilities. Enhanced data analytics is one of the emerging trends. By leveraging the vast amounts of data collected by IO-Link devices, manufacturers can gain deeper insights into their operations. This data-driven approach promises to unlock new levels of efficiency and productivity.

Ofer Blonskey

CTO&VP Services

Autonomous Mobile Robots (AMRs) are quickly becoming an essential part of innovative factories and warehouses.  Technologies that enhance their operations are in high demand across industries. 

The integration of IO-Link devices is taking the capabilities of AMRs to unprecedented heights. Understanding how this tandem is changing factory automation can help make educated decisions about implementation. 

What Are IO-Link Devices?

IO-Link is an advanced communication protocol that enables seamless interaction between sensors, actuators, and control systems. It standardizes data exchange, ensuring compatibility across various devices and systems. IO-Link devices are equipped with this protocol, which enhances their ability to communicate efficiently within industrial networks.

With IO-Link, data flow is no longer restricted by proprietary limitations. Instead, it allows for a universal language that different devices can understand. This leads to improved interoperability. Such an approach is particularly beneficial in complex manufacturing environments where multiple devices need to work together. 

How IO-Link Devices Improve AMR Operation

AMRs need reliable communication with other devices and platforms to execute their tasks seamlessly. With relevant IO-Link devices, this equipment gains new functionality and speed. Here is how. 

Enhancing Data Communication

One of the standout features of IO-Link is its ability to facilitate seamless data exchange. By providing a standardized communication protocol, IO-Link ensures that sensors, actuators, and AMR control systems can share information accurately and reliably. This uniformity eliminates the discrepancies that often arise from using different communication standards.

Standardized communication protocols help improve data accuracy and reliability. In manufacturing, where precision is paramount, even minor data errors can lead to significant issues down the line. IO-Link’s approach mitigates these risks, ensuring that the data exchanged between devices is dependable. 

Real-Time Monitoring and Diagnostics

IO-Link plays a vital role by enabling continuous oversight of AMR components. This constant vigilance allows for the immediate detection of any anomalies or inefficiencies and allows the prevention of potential disruptions before they escalate.

Real-time diagnostics further enhance the capabilities of predictive maintenance. By continuously analyzing the performance of AMR components, IO-Link helps predict when a part might fail. This foresight enables timely maintenance, reducing unplanned downtime and boosting overall operational efficiency.

Simplifying System Integration

The integration of diverse devices and systems within AMR networks is often a complex task. IO-Link simplifies this process by offering plug-and-play functionality. This ease of integration accelerates deployment and minimizes configuration errors, making it easier for manufacturing engineers to get their AMRs up and running.

The benefits of simplified integration are manifold. Reduced setup times mean that engineers can focus on optimizing other aspects of the manufacturing process. Additionally, fewer configuration errors translate to more reliable and efficient AMR operations, which is crucial in high-paced production environments.

The Role of IO-Link Wireless

While traditional IO-Link offers significant advantages, IO-Link Wireless takes these benefits a step further. This wireless version reduces wiring complexity, contributing to a cleaner, more organized manufacturing floor. The absence of extensive cabling also means increased flexibility in AMR design and layout.

Reduced wiring complexity is not just about aesthetics. It has practical implications for maintenance and scalability. With fewer cables to manage, maintaining the system becomes easier and faster. Meanwhile, the flexibility in design allows for more innovative AMR configurations, tailored to specific manufacturing needs.

Future Trends and Advancements

The future of IO-Link technology holds exciting possibilities. Enhanced data analytics is one of the emerging trends. By leveraging the vast amounts of data collected by IO-Link devices, manufacturers can gain deeper insights into their operations. This data-driven approach promises to unlock new levels of efficiency and productivity.

AI integration is another significant trend on the horizon. Combining AI with IO-Link technology could lead to smarter, more autonomous AMRs capable of making real-time decisions. 

Leveraging IO-Link Devices for AMR Improvement

IO-Link devices are revolutionizing the way AMRs operate. From enhancing data communication to simplifying system integration, the benefits are clear. Real-time control and monitoring ensure that AMRs run smoothly, while IO-Link Wireless offers additional flexibility and reduced complexity.

The advancements in IO-Link technology promise an exciting future for autonomous mobile robotics. Enhanced data analytics, AI integration, and increased adoption of wireless solutions are set to transform the landscape of manufacturing. For manufacturing engineers and factory managers, leveraging IO-Link devices is not just an option but a strategic imperative to stay ahead in the competitive market.


Ofer is an experienced development manager with over 10 years in communication system development with expertise in Radio Frequency (RF), PHY algorithms and embedded software. Prior to founding CoreTigo, Ofer led development teams of RF, PHY algorithm, embedded software, and System at Apple Inc., developing amongst other products the renowned Apple Watch. Prior to that, Ofer was part of the R&D division at Texas Instruments involved in a variety of wireless technologies, such as Wi-Fi, Bluetooth, and NFC.
Ofer holds a Bachelor of Science (B.Sc) degree in Electrical Engineering from Ben-Gurion University.